Double deep pallet rack factory from China

Budget double deep pallet rack suppliers: Double Deep Pallet Racking is widely used in distribution centers where maximizing storage density is a priority. The system stores pallets two deep and is accessed using reach trucks fitted with telescopic forks or pantograph mechanisms. It supports high-volume, low-SKU operations and works particularly well for goods that can operate on a LIFO inventory method. Efficiency benefits are evident immediately—warehouse capacity can increase by up to 30–40% compared to traditional selective racking. This not only saves space but also helps reduce operating costs associated with expansion. The clear layout supports improved picking routes and faster task completion. Safety is strengthened by eliminating unsafe block stacking and keeping goods secure within structured steel frameworks. Forklift movement becomes more organized, lowering collision risks and reducing strain on staff. With proper training, signage, and load monitoring, Double Deep Racking maintains an excellent balance between dense storage capability and workplace safety. See additional information at double deep racking system.

Double Deep Pallet Racking is an advanced storage system that places one pallet behind another, effectively doubling the depth of storage rows. Unlike conventional selective racking, this configuration increases space utilization by reducing the number of aisles needed throughout the warehouse. This makes it particularly useful in operations with high volumes of similar products, batch inventory, and items stored in groups. Forklifts equipped with telescopic or double-reach attachments are typically used to handle pallets in the deeper positions. Storage efficiency improves thanks to the system’s ability to hold more pallets per square meter. With fewer aisles to navigate, picking paths are more efficient and warehouse flow becomes smoother. Safety is enhanced because the design reduces clutter and creates more organized storage lanes. Properly installed racking also supports heavy loads securely, lowering the risk of pallet collapse. Labor efficiency increases as operators spend less time searching for products. Overall, Double Deep Racking is an excellent solution for maximizing capacity safely and efficiently.

Following the market forces driving industrial racking adoption, we now examine how automation technologies are transforming warehouse operations. These solutions address critical efficiency challenges while reshaping material handling standards. Rise of AS/RS and AGVs – Systems that handle storage and retrieval by automatic means (AS/RS) are now performing 50 % of warehouse operations manually. The best implementations reach 99.9 % inventory accuracy. The rise in labor costs and a demand for error-free operations at high-volume facilities has caused this shift. The inclusion of robots is no longer limited to fixed systems alone. We see AGVs (Automated Guided Vehicles) and AMRs (Autonomous Mobile Robots) enhance picking speed by 30-60% in e-commerce warehouses. These mobile units operate with AS/RS installations and promote hybrid automation environments that aid fluctuations in demand without involving infrastructure changes.

Automated Storage & Retrieval Systems (AS/RS) are cutting-edge solutions for managing and optimizing warehouse storage. These systems use robotic cranes, shuttles, or conveyors to automate the handling, storage, and retrieval of goods. AS/RS solutions are designed for precision, speed, and efficiency, reducing the reliance on manual labor while increasing storage density. They are ideal for high-volume operations and environments requiring quick and accurate inventory management. This system is perfect for industries such as e-commerce, manufacturing, and cold storage, where space utilization and operational efficiency are critical. AS/RS enhances warehouse productivity, improves inventory accuracy, and reduces operational costs.

Currently, Everunion operates two advanced production bases in Kunshan and Nantong, covering a combined area of more than 40,000 square meters. Our manufacturing center is equipped with state-of-the-art production lines, including automatic punching, rolling mills, CNC machines, welding robots, and Swiss Gema automatic spraying systems, ensuring exceptional production quality. Additionally, we have a dedicated research and development workshop to foster innovation in warehouse management solutions, meeting the evolving needs of both our industry and our customers with enhanced product diversity and intelligence. We have maintained strong partnerships with multiple brands, earning recognition and satisfaction from customers. Join our partner family to enhance product quality and services. See extra information on everunionstorage.com.

Light duty mezzanine racking systems are designed for storing lightweight items such as small packages, tools, or documents. These pallet rack mezzanine systems offer an efficient way to increase storage capacity by utilizing the vertical space in a warehouse. Constructed from lightweight to sturdy materials, this system is ideal for operations with limited floor space and moderate storage requirements. The design is customizable, with options for stairs, handrails, and access gates to meet specific needs. Light-duty mezzanine systems are easy to install, cost-effective, and highly versatile. They are a practical solution for businesses seeking to enhance storage without a significant investment in structural modifications.