High quality auto parts stamping provider
Automotive metal stamping manufacturers today: Stamping and Vehicle Design Integration – Stamping is deeply intertwined with vehicle design. Automotive designers and manufacturing engineers collaborate early in the development process to ensure that a vehicle’s aesthetic and functional requirements can be achieved through feasible stamping operations. Using CAD and CAE tools, designers simulate how sheet metal will behave when formed, adjusting curves and edges to avoid deformation. This integration ensures that bold styling features—like sharp body lines or complex contours—are manufacturable without compromising strength or cost efficiency. Engineers also work to minimize the number of stamping tools needed by designing parts that can be formed in fewer steps. This approach shortens production cycles and reduces expenses. By aligning design ambitions with stamping realities, automakers can achieve stunning vehicle appearances while maintaining production efficiency. The synergy between design and manufacturing highlights stamping’s crucial role as the bridge between artistic vision and industrial precision. See more details on metal stamping automotive.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.
Tungsten steel has the characteristics of high hardness, high wear resistance, and high corrosion resistance, and is suitable for producing high-precision, high-quality molds. The hardness of tungsten steel can reach HRC60~67, which can maintain the accuracy and dimensional stability of the mold. In high-temperature and high-pressure working environments, tungsten steel molds are not easily damaged and have more outstanding wear resistance, which can maintain the long life and stable performance of the mold.
The factory has strong technical force, with 45 professional mold technicians and 5 mold design engineers, from product evaluation to mold design, manufacturing, assembly and production, a one-stop service. There are 70 sets stamping machines, punching tonnage from 25-200 tons, stamping speed can reach 1200 times/ min. We can produce different material with thickness 0.1-5.0MM, Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. The factory has 40 sets of 5-axis CNC machines and 2 sets of 6-axis CNC machines that imported from Japan. The processing diameter is from 1.0-32MM, the processing precision is 0.005MM, and it can process different materials. The current equipment utilization rate is 70%. The factory is located in the Matigang Industrial Zone, Dalingshan Town, Dongguan City, a famous manufacturing city, 500 meters away from the highway intersection and 40 minutes drive from Shenzhen Airport. See extra info at https://www.dgmetalstamping.com/.
Progressive die: In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete. Features: High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts. Advantages: high production efficiency and fast processing speed. The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product. Save materials and reduce material waste and loss.
Whether you’re a seasoned engineer or just starting, these insights will streamline your design process and enhance the performance of your machined parts. Let’s dive in and unlock the full potential of CNC machining for your projects. Key Design Considerations For CNC Machining – Designing parts for CNC machining involves several crucial considerations. Focusing on these areas can help you create parts that are easier to manufacture, perform better, and are more cost-effective.
Tooling Precision and Press Capabilities – Forming, stamping, and bending are frequent operations used in copper parts. The repeatability, as well as the edge definition, directly depends on tooling precision. The supplier has to keep their dies, jigs, and fixtures in proper condition so as to produce dimensionally stable products. Enquire about the press tonnage and depth limits of forming. Are they capable of turns with a tight radius without cracking the edges? There should be proper die registration and forming pressure control in the case of small part tolerances. In electronics or cooling systems sectors, tolerances are usually measured in microns. A good manufacturer provides accurate batch to batches. They can validate wear of tooling, calibration of the press, as well as die life.